Main speficication:
Profile1:
Profile2:
Profile3:
Profile4:
Profile5:
Machine 2,3,4,5 produce by same set of roller, the W and L size all adjustable by PLC system, those profile use same rollers and same cutter；For profile 1, produce in the same machine, but need change complete rollers and cutters.
The Chart of Process Flow
Uncoiler— Flatten—Servo Feeding& punching—Roll Forming—Track cutting—Out table
Machine Detailed Parameters
| 1 | Machine structure | Wire-electrode structure |
| 2 | Total power | Motor power-30kw Hydraulic power-7.5kw |
| 3 | Roller stations | About 18 stations |
| 4 | Productivity | 0-15m/min |
| 5 | Drive system | By gear box |
| 6 | Diameter of shaft | ￠90mm, 40Cr |
| 7 | Voltage | 380V 50Hz 3phases (Customized) |
Specification of Components
| No | | Technical Specification & Remark |
| 1 | Main Roll Forming Machine | - Main motor power:30kw
- Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
- Roll station: 18 stations
- Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree
- Shaft diameter: ￠90mm material: 40Cr with quenching and tempering
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| 2 | Machine structure: | - Main frame by 350H beam welding
- Machine structure: Wire-electrode cutting
- Gear box driving system
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| 3 | Post cutting system | - Machine adopts hydraulic post cutting system.
- Cutting power by hydraulic, 7.5KW
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
- Material of blade:Cr12 with heat treatment 58-60°
- Machine 2,3,4,5 use same cutters( total 6 sets of cutters); Machine 1 change size need to change cutter( 6 sets of cutters)
- Tolerance of length: 3000mm+/- 1.5mm
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Warranty
- Warranty: 1 year warranty from date of shipment
- Guarantee:
1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.
2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances
- Damage occurs due to a natural disaster
- Malfunction occurs due to user error
- Malfunction occurs due to modifications
- Malfunction occurs due to further movement or shipment after installation
3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.
Product Tags:
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2.0 - 5.0mm Steel Purlin Roll Forming Machine with Gear Box Wire - electrode structure Images
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